板卡制作安装工艺

Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

Product Part No: Product Type

06-0331-00-01 Tellabs 88 CH

Passband Customer

C-Band Tellabs

Op #

Kitting Process

1

Procedures

Illustrations

Refer to KFS document for product 06-0331-00-01.

PCBA Inspection

1. Confirm PCBA PN.

2. Inspect all backpane connectors. They must not be damaged or

broken. If any connector is damaged, the PCBA must be rejected.

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Accepted connector.

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Accepted connector.

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3. Ensure that the purple key code at the middle of the connector is not damaged. The edge and the inside pin must not be broken. If it is damaged, the PCBA must be rejected. Damaged connector. Damaged connector. Damaged connector. Damaged connector. Uncontrolled when printed

The edge and the connector pin must not be broken. Page 2 of 53

Doc #: EXP10001075 Mfg. Spec. – 06-0331-00-01 Alt. 1 Avanex Proprietary

4. Ensure that the purple key code at the middle of the connector is

inserted correctly as shown in the figure.

Note: PCBA must be inspected before start soldering. The rejected PCBA must not be used to build the unit.

Version:00

Mechanical Parts Installation

Install standoffs, screws, pigtail bracket, fiber management ring, and saddles following 06-0331-00-01 Pump/Diode and Hardware Location Diagram.

Note1: For pump screws, install screws at the bottom side only. The top screws will be used to attach the pump before pump soldering.

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

SOLDERING

Note 1 : All soldered components are the through-hole parts so need to be soldered at the bottom side of PCBA. Please hold the fibers of these components firmly at the top side of PCBA. Ensure that all fibers are not come off and damaged during soldering. Note 2 : After soldering, please clean only contamination or dust from PCBA and component leads. No need to clean the flux because the Solder, .023 Diameter Resin Cor (PN: C02060007) is composed of “No-clean flux”.

Pump Instruction

4.1 Pump Lead Forming

5. Confirm PUMP PN.

6. Place the pump (with the label upside-down) on the pump lead

forming tool PN 75802-1524.

7. Place the other pump lead forming tool PN 75802-1524 on the

pump.

8. Bend the leads of the pump 90 degrees from it original position as

shown in the figure.

Note: Pump is the through-hole part.

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4.2 Pump Soldering 1. Insert pump lead through the hole then attach the pump to the standoff temporarily using 2 ea of screws as shown in the figure. Please refer the pump position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram. 2. Solder pump leads at the bottom side of PCBA using Solder, .023 Diameter Resin Cor (PN: C02060007) only. Photodiode Instruction 5.1 Photodiode Lead forming 5 1. Confirm photodiode PN. 2. Bend photodiode lead 90 degrees from its original position as shown in the figure. Note: Photodiode is the through-hole part. Uncontrolled when printed

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

5.2 Photodiode Soldering

1. Colour all photodiode fibers with black permanent marker. Use

“Mark-A-lot” marker only. Ensure the fiber is completely colored. Allow to dry for 1 minute before handling the fiber.

2. Attach the photodiode to PCBA using 1 piece of Tape, Vhb Foam

(PN: 5001288) and insert the photodiode lead through the hole.

3. Solder photodiode leads at the bottom side of PCBA using Solder,

.023 Diameter Resin Cor (PN: C02060007) only. Please refer the photodiode position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram.

4. Make sure that the photodiode pins are aligned in the correct

position. Note: 1 = A (Anode), 2 = K (Kathode) and 3 = G (Ground).

AK

G

VOA Soldering

1. Confirm VOA PN.

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3. Solder VOA pins at the bottom side of PCBA using Solder, .023

Diameter Resin Cor (PN: C02060007) only. Please refer the VOA position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram.

2. Attach the VOA to PCBA using 2 piece of Tape, Vhb Foam (PN:

5001288) and insert the VOA leads through the hole.

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Optical Switch Soldering

1. Confirm optical switch PN.

2. Insert the optical switch leads through the hole and temporarily

attach the optical switch to PCBA using the tape.

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3. Use 2 screws to attach Switch, High Cycle, Sercalo at the bottom

side of PCBA. Please refer the screw position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram.

4. Solder optical switch leads at the bottom side of PCBA using

Solder, .023 Diameter Resin Cor (PN: C02060007) only. Please refer the optical switch position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram.

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

TOD Installation

1. Clean surface of TOD using a cotton swab and isopropyl alcohol.

2. With the TOD fiber pointed at the operator, apply the TOD heater

starting at 11 o’clock and wrap it counter-clockwise around the

TOD.

3. Apply VHB tape to PCB where the TOD heater will sit.

4. Plug TOD into the connector while guiding the heater pins into their

holes with a pair of tweezers.

5. Press TOD into place on VHB tape.

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6. Solder TOD heater using Solder, .023 Diameter Resin Cor (PN:

C02060007) only. Please refer the TOD position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram.

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ASSEMBLY

Note 3 : This module is designed for “Load-As-You-Go”. Load only the required components required for each splice. Complete the splices and then load the next components needed.

Note 4: 0+4742, Heatshrink, 15mm, No Rod splice protectors are used in this module. Be sure your strippers are 5mm strip length.

Note 5: Beginning with 2½ wraps per fiber for WDM and 2 wraps per fiber for other components. For pump and TOD fiber, please keep the fiber as long as possible. Need to remove the 900 micron upjacket from TOD before manage it to FMR.

Coil Heater and Coil Pocket Assembly

1. Clean the HOLDER, COIL with alcohol at the inner side of the coil

holder.

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2. Attach the HEATER, Coil to the coil holder. Ensure that the coil

heater is attached perfectly to the coil holder.

3. Place the coil into the coil pocket.

4. Attach Kapton tape to the coil pocket at six positions as shown in

the figure.

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Pump Bracket Installation (For JDSU pump) 1. Mark the 1 position on the Tubing, Hytrel (PN: 2152) at the distance 8 mm from the end of the tube. st Cut this portion of the tube before use. 2. Mark the 2nd position on the tube at the distance 15 mm from the 1st position then cut the tube at this position. 15 mm8 mm 3. Put a small amount of EPOXY, RTV SEALANT, 734 FLOWAB (PN:C01040010) on the tube then spread RTV around the tube at the position of mini H-block using the foam swap. 4. Insert the tube into the mini H-block. Allow the RTV to be cured for 30 minutes and cut the protruded tube before use. 10 6. Place the pump bracket near the coil heater connector then put the mini H-block tube into the pump bracket slot. 7. Slide the pump bracket to its position then insert the tube of the mini H-block tube into the loose tube of the pump as shown in the figure. 8. Attach the pump bracket to the PCBA using screws with pre-applied loctite. Required 20 oz-f-in torque. Please refer screws PN and position from 06-0331-00-01 Pump/Diode and Hardware Location Diagram. 5. Insert the pump fiber into the mini H-block tube. Note: The mini H-block tube must be placed into the pump bracket slot when the pump bracket is far away from the pump loose tube. Otherwise, the pump fiber may be broken when the pump fiber is lifted. Uncontrolled when printed

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Pump Bracket Installation (For Bookham pump)

1. Insert the pump tube into the mini H-block as shown in the figure.

2. Place the pump bracket near the coil heater connector then put the

mini H-block into the pump bracket slot.

3. Slide the pump bracket to its position.

4. Attach the pump bracket to the PCBA using screws with pre-applied loctite. Required 20 oz-f-in torque. Please refer screws PN and position from 06-0320-00-01 Pump/Diode and Hardware Location Diagram.

Note: The mini H-block tube must be placed into the pump bracket slot when the pump bracket is far away from the pump loose tube. Otherwise, the pump fiber may be broken when the pump fiber is lifted.

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Note 6 : The different pump supplier makes the different pump loose tube so the pump mini H-block assembling is depended on the pump supplier.

If pump is from JDSU, the mini H-block tube is inside the module.

If pump is from Bookham, the mini H-block tube is outside the module.

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Fiber Clips Installation 12 1. Insert the fiber clips to the PCBA following 06-0331-00-01 Pump/Diode and Hardware Location Diagram. 2. Ensure that all fiber clips are fully snapped to the PCBA. Assembly Process 3. Place 2 pcs of Tape, Vhb Component Holding (PN: 5001285) to the center of fiber management ring as shown in the figure. 4. Place components and splice the component fibers in order following 06-0331-00-01 Splice Build Tracking Sheet. 13 5. Wrap the Tape, Vhb, Individual Component Holding (PN: 5001287) around the component and place it in its position following 06-0331-00-01 Component Location Diagram. Note: Wrap Vhb Tape around the components with the red perimeter only. Do not wrap the Vhb tape around the components with the black perimeter. VHBTapeVHBTape TAP13 TAP12 OSC1 ISO3 GFF1 TAP6 TAP4 TAP7 TAP2 WDM3WDM1TAP3 TAP1 TAP8 WDM2TAP11 TAP9 TAP10 TAP5 OSC2 ISO2 ISO1 Uncontrolled when printed

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Note 7: All component fibers must be routed following this below rule. • Route the fibers CLOCKWISE for all upper fibers of components placed in the left side of fiber management ring and all lower fibers of components placed in the right side of fiber management ring. • Route the fibers COUNTERCLOCKWISE for all lower fibers of components placed in the left side of fiber management ring and all upper fibers of components placed in the right side of fiber management ring. Assembled Coil Holder Installation 1. Plug the coil heater pad into the coil heater connector. Ensure that it was plugged perfectly. 2. Place 1 ea of Washer, Special, Clearance Hole (PN: 4631) over the fiber management ring then place the coil holder assembled with the coil heater above the washer as shown in the figure. 14 3. Use screws with pre-applied loctite to attach the coil holder and the fiber management ring to the PCBA as shown in the figure. Required 20 oz-f-in torque. Note: Please refer washers and screws position from 06-0331-00-01 Pump/ Diode and Hardware Location Diagram. WASHER Uncontrolled when printed

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Pump Heatsink Installation

1. Inspect the heatsink. There must not be any sharp edge or

burrs or debris at the edge of the heatsink. If there is, that heatsink must be rejected.

2. Place the Pump, Thermal Shim on the pump.

3. Place the heat sink above the pump standoffs and attach the heat

sink to the standoffs using SCREW, M2X5mm LG, PAN HEAD, PHILLIPS (PN: 5006223-003) with pre-applied loctite as shown in the figure. Required 20 oz-f-in torque.

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Rejected heatsink

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Transceiver Installation 1. Confirm Transceiver PN. 2. Confirm Transceiver type on the label. Transceiver type must be “SPC-03-ELR-51CNA-TL” only. 3. Slide the transceiver into the transceiver cage until the transceiver plug perfectly to the connector at the end of the transceiver cage. Note: Please ensure that the transceiver type is “ELR”. Do not use other type of transceiver. 16 Note 8: Pigtails may come from different suppliers so the appearance of pigtail snouts may be different. Please ensure that all pigtails assembled in one module must come from only one supplier. Uncontrolled when printed

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Pigtail Routing 1. Please route the pigtail following the instruction in this below table. LT/PTPigtail Fiber clip # OD/OA 2 LO/LI 2 POA/PIA 2 POB/PIB 3 LT/PT 3 3BlankPOB/PIB2POA/PIALO/LI 17 3. Ensure that there is no pigtail over the 48V power supply circuit board. 2. Place the blue pigtails into the pigtail bracket slot first. Then place the red pigtails over the blue pigtails. 1 OD/OA Note: Please leave OA and OD pigtail laying on top of the PCBA after finish assembling. Please insert OA and OD pigtail into the transceiver before start CKP test. Correct Incorrect Uncontrolled when printed

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

Pigtail Installation

To SC pigtail

15.1 Pigtail Mating

1. Clean and inspection all pigtails end face with micro scope to

comply with IPC-8479-1.

2. Ensure that all bulkheads are clean before use.

3. Assemble pigtails and pigtail mates to the bulkheads in the direction

shown in the figure.

SC

To pigtail mate

To LC pigtail (blue)

A B

LC

B A

To pigtail mate

To LC pigtail (red)

15.2 SC Bulkhead Assembly

1. Confirm the PN of SC bulkhead.

2. Insert SC bulkhead into the bezel in the direction shown in the

figure.

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15.3 LC Bulkhead Assembly

1. Confirm the PN of LC bulkhead.

15.4 Faceplate Assembly

SC Bulkhead Assembly LC Bulkhead Assembly 2. Insert LC bulkhead into the bezel in the direction shown in the

figure.

1. Confirm the PN of Bezel Holder Plate. There must be 5 ports on the

bezel holder plate. 2. Insert all assembled bezels into the bezel holder plate in the same

direction as shown in the figure.

Note: Please ensure that the direction of the bulkhead inserted into the bezel is correct. Otherwise, the bezel will be damaged when removing the bulkhead.

Faceplate Assembly

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Front Panel Installation 19 1. Confirm that front panel PN printed inside the front panel is “180.0636” only. 2. Confirm that the EMI gasket must be cut as shown in the figure. If the gasket is not the cut version, it must be rejected. Note: The front panel must be RoHS compliant only. PN “180.0636” is for RoHS version. Accepted gasket. Reject gasket. Uncontrolled when printed Page 18 of 53 Doc #: EXP10001075 Avanex Proprietary Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

3. Confirm roll pin placement before assembling the front panel following below steps. a. Push the thick rib of the ejector against the front panel as shown in the figure. There must be no gap between thick rib of ejector and front panel. Thick rib of ejector Thin rib of ejector b. Put the 0.03 inch plate on the thick rib of ejector as shown in the figure. Please ensure that the roll pin is inserted through the hole of the plate. Slide the plate over the latch. The plate must be engaged with the pin to ensure that the pin extends the latch. If the pin extends the latch, ACCEPT the front panel. If the pin does not extend the latch, REJECT the front panel. 0.03 inch plate Uncontrolled when printed

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Confirm roll pin's protrusion by passing the shim through the 0.03 inch plate as shown in the figure. If the shim can pass trough the roll pin, ACCEPT this front panel. If the shim cannot pass trough the roll pin, REJECT this front panel. d. Perform the test on both front panel ejectors. Note: Only the accepted front panel must be used. The rejected one must be returned to the supplier for reworking. No roll pin protrusion => ACCEPT Roll pin protrusion => REJECT Uncontrolled when printed

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4. Assemble the front panel to the PCBA using the 3/32 Allen wrench (L-shape type) to screw in the two set screws at the bottom side of front panel. 5. Insert the faceplate assembled with the bulkhead into the faceplate slot of the front panel. Ensure that the faceplate assembly sits fully in the slot. 6. Wrap the Bush Slit Tube ID.105 OD.210 .875 Long (PN: 40001455) around the pigtail fiber then put it into the bush slit tube slot. Ensure that the tube must not extend more than 3 to 4 mm from front panel cover. 7. Install front panel cover using screws. Do not apply loctite to the front panel screws. These screws have the loctite applied from the supplier already. Required 7.5 in*lbs (120 oz-f-in) torque. Please refer screws position and PN from 06-0331-00-01 Pump/ Diode and Hardware Location Diagram. Tube must not extend more than 3 to 4 mm. Uncontrolled when printed

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Front Panel Labelling

Apply labels to SC, LC adaptors and the latch on the front panel as shown in the figure.

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Pre-cover Verification

1. Ensure that Mini H-Block (PN: 40004957 ) is used to protect the

protruding pump fiber as shown in the figure.

2. Ensure that Bush Slit Tube ID.105 OD.210 .875 Long (PN:

40001455) is used to wrap around the pigtail fibers as shown in the figure. Ensure that the tube does not extend more than 3 to 4 mm from front panel cover.

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3. Ensure that MINI H-BLOCK DUMMY (PN: 40004433) is put into all

blank pigtail and pump brackets.

a. For pump bracket, put only 1 ea of mini H-block dummy

into 1 blank slot as shown in the figure. b. For pigtail bracket, put 2 ea of mini H-block dummy stacked

together into 1 blank slot as shown in the figure.

Tube must not extend more than 3 to 4 mm.

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

4. Ensure that FOAM, FIBER RETENTION (PN: 40000495 ) is used

to prevent the fibers from the cover crushing. Note: There must be 1 foam stacked on the other foam for the position near the front panel. For the position near the TOD, there must be only 1 foam. Ensure that no foams are placed under the coil pocket.

5. Ensure that there is no loose debris, contamination, or dust in the

module before attach the cover.

6. Ensure that the cover is attached easily to the module without any

resistance and there is not any internal component touching the cover.

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Note 9: Loctite Requirement 9.1 Loctite must be applied to all screws except front panel screws because the front panel screws have the loctite applied from the vendor. 9.2 Loctite must be applied in thread channel only and has an even application. 9.3 Loctite quantity must be controlled at 1/2 of screw length from the bottom side of screws. ½ of screw length Acceptable Loctite is in thread and has an even application. Unacceptable Too much in threads Not enough, uneven Note 10: Requires torque for all screws. • M2 screws need 20 oz-f-in torque. • M3 screws need 30 oz-f-in torque. • Front panel screws need 120 oz-f-in torque. Uncontrolled when printed

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

AKGA

Files Downloading and Active KGA Testing

1. Plug 48V power supply adaptor to the 48V connector on the PCBA

as shown in the figure.

2. Plug the USB cable to the USB connector on the PCBA as shown

in the figure.

3. Make sure that all connectors are fully engaged then turn on the

switch.

4. Open AKGA program by clicking on the Active KGA icon.

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5. Select a Manufacturing Location and click on the “GO” button.

6. For files downloading, click on “Electronic KGA” => “Download

Files” then select the recipe. To download hardware file, select “Download HW”. To download firmware, calibration and configuration file, select “Download FW CAL CFG”.

7. For active KGA testing, click on “Active KGA”. Select “AKGA” recipe then follow prompts. After Active KGA finishes, click “Run Auto Dispo” button and put the printout in the folder.

8. Hold the “FAIL” unit and fill out the hold form.

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

PTB

PTB Measurement

1. Place the unit upside-down on the hot plate.

2. Plug 48V power supply adaptor to the 48V connector on the PCBA.

331 Bench Connection Diagram A LI BLUE H PO BROWN B LT WHITE F OD GREEN E OA RED C LO BLACK L PI BLUE – SPOOL 2 K PT WHITE – SPOOL 2

3. Plug the USB cable to the USB connector on the PCBA.

4. Splice the pigtails of the module to the test bench following “331

Bench Connection Diagram”.

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5. If need to clear fibers, please refer the connection from “331

CLEAR FIBER” table.

331 CLEAR FIBER DUT 1

COLOR

AB SPOOL1-BLUE / SPOOL1-WHITE AH SPOOL1-BLUE / SPOOL1-BROWN AF_OSC1510 SPOOL1-BLUE / SPOOL1-GREEN EC_OSC1510 SPOOL1-RED / SPOOL1-BLACK LC SPOOL2-BLUE / SPOOL1-BLACK LK SPOOL2-BLUE / SPOOL2-WHITE

CKP

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

CKP Measurement

1. Install circuit pack into the test rack

2. Click on the Runme.bat icon. This must be left running during all

tests. Turn ON the power supply.

3. Click on the Circuit Pack Test icon.

4. Scan all barcodes from Datasheet into Circuit Pack test Program.

5. Click start test and follow prompts.

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6. Run MVP, print datasheet and generate EDT files.

7. Record all data on the CPT test sheet and place it in the folder.

Note 1: Before connect any pigtail mate to the unit, please ensure that both pigtail and pigtail mate endfaces are clean. Also, please ensure that all pigtail endfaces are not pinched or damaged during installation.

Note 2: If the unit fails IL at any step, please try to clean, re-cleave, re-connect the pigtail then click “retry” to retest again. Do not skip the test step. If any step is skipped, the test result will show “FAIL” and the unit must be run through the whole test again.

FIP

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

1. Remove all pigtail mates.

2. Inspect all pigtail endfaces using the “FBP-P5000 digital

inspection probe” with “Fibercheck2 software” (Hand Westover microscope). The template of the program will use IPC-8497-1 as the reference. Please record the endface pictures for reference.

Note: Please ensure that the microscope lens is clean before capture the pictures. If the lens is dirty, please clean it.

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3. Inspect all backpane connectors. They must not be damaged or

broken.

4. Ensure that the purple key code at the middle of the connector is not

damaged.

5. Ensure that the gasket of the faceplate is the “cut” version.

6. Ensure that all front panel screws and cover screws are applied with

loctite and torque.

7. Ensure that all fiber clips are fully snapped to the PCBA.

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8. Apply (1) Module (Shipping) Label, Laser Class 3B on the cover of the module as shown in the figure. 9. Apply (4) Label, Void (Tamper Resistant) on the cover of the module at 4 positions shown in the figure. 10. Apply (1) 2D Barcode label, (1) GOES Barcode label, (1) WEEE label and (1) RoHS label at the bottom side of PCBA as shown in the figure. Tamper Void Label P/N: 06-0331-00-01 S/N: 3310xxxx0 Tellabs S/N: xGxxx14xxx Tellabs P/N: 81.71122C Hw. Rev.: 10 Date: DD MMM YYYY Void Label Position Uncontrolled when printed

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11. Apply (1) 2D Barcode label, (1) GOES Barcode label, (1) BOM

101 label, (1) WEEE label and (1) RoHS label at the bottom side of PCBA as shown in the figure.

2D Barcode

label

101.0062 REV G

WEEE label

RoHS label

GOES label

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

12. Place (1) blank label PN 40001459 on the lead free symbol at the

bottom side of PCBA.

13. Apply CLEI Code label, Product Code, Revision and Date code

label to the latch on the front panel as shown in the figure

14. Ensure that the Hardware Revision Level on the datasheet is “A”.

REV A

16. Place “Slingspring pack” on the flat surface then insert the module

into the hammock. 15. Put the module into the ziplock bag.

D

Revision Label

CLEI Code Label (WMOGAMUPAD)

81.71122C

Date code LabelProductCodeLabel

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Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

17. Fold both “Tensor panels” UNDER to secure product and to activate

“Slingspring”.

18. Fold both remaining “Length panels” UP, as you place in container.

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“Kitting label” 19. Place “Kitting label” on the right side of the box. 20. Place “Module label” on the top side of the box with “This End Up label” above it and “Attention Static Sensitive label” below it. 21. Place “Packaging 3x1 label”, \"RoHS label\" and “WEEE label” on the front side of the box as shown in the figure. 22. Place “ESD yellow label” on the front side of the box as shown in the figure. “This End Up label” 3310xxxx006 033100 01 “ESD yellow label” “Module label”“Attention Static Sensitive label” “Packaging 3x1 label”xGxxx14xx 81.71122CG REV GRoHS Label Uncontrolled when printed

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WEEE LabelDoc #: EXP10001075 Avanex Proprietary

Mfg. Spec. – 06-0331-00-01 Alt. 1 Version:00

Note 11: All labels must be distinctly printed , can read and no alphabet overlaps each other.

Note 12: Module label must be fit with the surface of the cover and completely stick with the cover.

Warning: Nothing should be done to the module after its measurement run and FIP. If anything is done, the module should be retested.

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06-0331-00-01 Pump/ Diode and Hardware Location Diagram

Symbol Part Number Descriptions Stamdoff, M2, HT 7.25mm (8 - Top) Screw Pan Hd M2x5 Phil SST (8 - Bottom) Screw Pan Hd M2x6 Phil SST (8 - Top) STANDOFF, M3X9.2mm, HEX (3 - Top) Screw Pan Hd M3x5 Phil SST (3 – Top, 3 - Bottom) Screw Pan Hd M2x10 Phil SST (2 - Top) PUMP1(LD1) VOALT/PT MO/MI PO/PI LO/LI OD/OAPD9 PD8 PD7 PD6 PD5 PD4 PD3 PD2 PD1 SW1 (OS7)PUMP2(LD2)40005118 5006223-003 5006223-004 40009115 5006224-003 5006223-006 40001454 Screw 6-32X9/16 PLP PN SS w/ NYL (9 - Top) CLIP, FIBER MANAGEMENT, LOCKING TOP (14) Screw Pan Hd M2x10 Phil SST (2 - Bottom) **Need these screws if the supplier of SW3 is Sercalo. 40005636 RJ 45 LTPTMOMIPOPILILO 5006223-006 40005118 5006223-003 5006223-004 Stamdoff, M2, HT 7.25mm (2 - Top) Screw Pan Hd M2x5 Phil SST (2 - Bottom) Screw Pan Hd M2x6 Phil SST (2 - Top) Screw Pan Hd M2x5 Phil SST (2 - Top) 5006223-003

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06-0331-00-01 Optical Schematic

Pump 1 (450mW) (LD1) Feed forward control Tap 3 98/2Tap4 99/1 12 14 ISO 11113 PD 1 (pd1) HSPD1 IN Tap 298/2Pigtail (MO) Tap 7 98/2 16 17PD 5 (pd3) 6Pigtail (OD) 5PD 9 (pd9) 223 24 243115WDM 1Pigtail (LT) 43Coil 14423WDM 2GFF 1 Pump terminator 25ISO 226Pump 2 (390mW) (LD2) 10 Pigtail (MI) Tap 5 98/2 28dB29VOA 0-23dB Tap 6 98/2 24531WDM 330PD 4 (pd6) PD 8 (pd8) 40Tap 13 98/2 Coil 2DS-ISO ISO3 4627PD 3 (pd5) Pigtail (LI) 3 OSC1 4Tap 1 95/5 PD 7 (pd7) 9 207Tap 8 98/2 19Tap 9 98/2 21 Pigtail (PO) Pigtail (PI) 32 Tap 10 99/1 34Tap 11 98/2 Tap 1298/2 3637OSC 2941Pigtail (OA) 8 18PD 2 (pd2) HSPD1 OUT 35Pigtail (PT) 33PD 6 (pd4) 42Switch 1 (OS1) 38Pigtail (LO) Splice Code LegendSMF -SMF980PM – LUC LUC - SMFLUC – LUC2980PM – LUC (Bookham) FLEX – LUC (JDSU) TOD1 (TOD1)47

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06-0331-00-01 Component Location Diagram

PD 11 (pd11) PD 10 (pd10) PD 9 (pd9) PD 8 (pd8) PD 7 (pd7) PD 4 (pd6) LT/PT PD 3 (pd5) PD 4 (pd4) PD 5 (pd3) PD 2 (pd2) PD 1 (pd1) OSC 1 GFF 1 ISO 3 2 WDM 1 WDM 3 TAP 1 TAP 2 TAP 3 TAP 4 TAP 7 TAP 6 TAP 11 TAP 10 TAP 5 WDM 2 TAP 9 TAP 8 OSC 2 ISO 2 ISO 1 SW 1 VOA PUMP 2 (LD 2) Pump Terminator TAP 12 3 TAP 13 MO/MI PO/PI LO/LI 4OD/OA PUMP 1 (LD 1) TOD1 TAP13 TAP12 Top SIDE VIEW OSC1 ISO3 GFF1 TAP4 TAP7 TAP2 WDM3WDM1TAP3 TAP1 TAP8 WDM2 TAP11 TAP9 TAP10 TAP5 OSC2 ISO2 ISO1 Bottom TAP6

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Appendix A: Label Information

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2D Barcode Format 331

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8 1 . 7 1 1 2 2 C G YYMMDDSO 0 0 0 0 000

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Appendix B: IPC Standard (IPC-8497-1)

Additional requirement for Tellabs’ product :

Add zone \"E\" to Fibercheck II software profile Inner diameter: 250 um Outer diameter: 500 um

Individual Contamination Particle Criteria: Fail if any particle is more than 10um

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Cleaning Process flow

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Note1: When compare end face, If it increase from trail#1 but the program show PASS, we can ACCEPT it, and

can be leave No-loose particle that pass as IPC-8497-1

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Bulkhead cleaning flow chart

1) Number bulkhead that will be cleaning on each times for Tellabs circuit pack is 10 EA/Times and Flip

flop of Connector must be open for IPA and DI water can be through for cleaning inside Bulkhead 2) Put the sample into the glass beager. Put the beager with samples in the ultrasonic cleaner. Clean

with IPA for 15 minutes. The ultrasonic cleaner must be turned on when the samples are moved from the beager. 3) Put sample into DI water for 5 minutes total 3 cycle time as repeat 4) Use air gun to cleaning for dry sample

5) Put sample into oven at 70 C duration 30 minutes

6) Put the clean sample into clean tray and cover with plastic to protect dust

Example of Pigtail end face contamination

Illustration

Clean Connector

Clean single mode ceramic endface at 200x magnification.

Note: Sometimes the core is not illuminated.

Description

Connector with Dust

shows a connector with dust particles spread across the surface of the endface that needs cleaning.

Connector with Liquid Contamination

shows a connector with liquid contamination that needs cleaning.

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Connector with Liquid Contamination

shows a connector with liquid contamination that needs cleaning.

Connector with Alcohol Residue Contamination

shows a connector with alcohol residue that needs cleaning.

Connector with Liquid Contamination

shows a connector with small droplets of liquid contamination that needs cleaning.

Connector with Dry Residue

shows a connector with a dry residue that needs cleaning.

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Connector with Oil Residue

shows a connector with an oil residue that needs cleaning.

Connector with Scratches

shows a connector with scratches. These scratches are not detrimental to the endface and does not clean off.

But, deep scratches that appear to cross the fiber-optic core can cause signal loss.

Connector with Chipped Cladding and Excessive Epoxy

shows a connector with damage to the cladding. Cleaning cannot remove damaged cladding.

A small amount of epoxy around the cladding is allowable, but this shows

excessive epoxy around the cladding that does not clean off.

This connector must be replaced.

Damaged Connector

shows a 1.25 mm ferrule that has been over chamfered.

The connector must be replaced.

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Appendix C: Tellabs ODM Additional Packing Instruction for Units Shipped by Sea

1. After insert the module in the film hammock, place 4 bags of the desiccant on the module as shown in the

figure.

2. Place the CKP barcode with ESD bag in the hammock.

CKP barcode Desiccant bag

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HISTORY PAGE

Version Description of Change 00

Original Issue

PIC Date 2 Oct 2008

Tanikan S.

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